ARECA

How It's Made

From fallen leaf to export-grade plate

A careful multi-step process — water, pressure and heat, no chemicals — built for food safety and long shelf life.

1

Procured by micro-entrepreneurs

Naturally shed leaves are gathered from farms and brought to our centralized plant by rural micro-entrepreneurs.

2

Sun-dried & stored

Sun-dried to remove residual moisture (preventing fungus), then stored dry, cool, ventilated and temperature-controlled.

3

Soaked & washed

Soaked in filtered, potable water and rinsed free of all dust, mud and loose particles.

4

High-pressure jet cleaned

Each sheath is individually cleaned with high-pressure water jets to lift trapped dust from the grain.

5

Heat-pressed at up to 360°C

Pressed in heated moulds at die temperatures up to 360°C — no bacteria or microorganisms survive.

6

Cleaned & edge-trimmed

Cleaned again, then die-cut and edge-trimmed for smooth, cut-free edges.

7

Sealed with moisture control

Vacuum- or shrink-wrap sealed with silica-gel pouches for moisture control.

8

Labeled & export-grade packed

Labeled and packed in cartons to export-grade standards — ready to ship worldwide.

WATCH THE JOURNEY

From a fallen leaf to your table

How Areca Plates Are Made

fallen leaf → cleaning → 360°C press → finished plate